Efficient Rare Earth Separation via Hydrometallurgy Tianyicheng Environment Protection Equipment

Inefficient rare earth separation causes metal loss, cost surges, and environmental violations. These challenges threaten operational stability. TYIC offers advanced hydrometallurgical solutions that recover high-purity rare earths efficiently and sustainably.

TYIC’s rare earth separation systems use precision-engineered solvent extraction, leaching, and ion exchange processes. Designed for industrial scale and customized for client feedstock, these systems ensure high-purity recovery, operational safety, and environmental compliance across mining, recycling, and chemical sectors.

Discover how TYIC enables smarter, cleaner rare earth separation for modern industries.

Hangzhou Tianyicheng New Energy Technology Co., Ltd. (TYIC) provides comprehensive hydrometallurgical separation technologies for rare earth elements (REEs), designed to serve lithium battery recycling, non-ferrous metallurgy, and environmental protection sectors. With deep experience in solvent extraction systems, custom chemical processing equipment, and EPC delivery, TYIC helps clients achieve precise, scalable, and clean REE separation from complex ores and secondary sources.

Table of Contents

TYIC’s Hydrometallurgical Workflow for REE Separation

Feed Preparation and Leaching
TYIC customizes its leaching equipment (tubular extractors, micro-interface reactors) based on the mineralogical characteristics of the feedstock—whether monazite, bastnaesite, or recycled battery black mass. Acidic (HCl, H₂SO₄) or alkaline leaching solutions are selected to optimize rare earth dissolution and minimize radioactive or toxic impurity release.
Impurity Removal and Pre-Treatment
Through integrated solid-liquid separation and targeted precipitation systems, TYIC removes iron, aluminum, calcium, and other matrix elements from the pregnant leach solution. This reduces the burden on downstream solvent extraction stages and enhances final product quality.
Solvent Extraction Systems (SX)
TYIC designs multi-stage solvent extraction circuits with high-efficiency phase mixers and separators. These systems use advanced phosphinic or carboxylic extractants to selectively separate individual rare earths like Nd, Pr, Dy, and Tb. Automation ensures accurate pH control and phase flow, critical for separation of closely related lanthanides.
Ion Exchange and Refinement
For high-purity needs or to supplement SX limitations, TYIC offers ion exchange columns using rare earth-selective resins. These are especially effective for heavy REE recovery. Modular configurations allow clients to integrate ion exchange into existing flowsheets seamlessly.
Precipitation and Final Processing
TYIC supplies closed-loop precipitation systems (e.g., oxalate, carbonate, or hydroxide) that convert REE-rich solutions into solid products. Final calcination equipment produces REE oxides meeting 99.9%+ purity requirements for magnet and phosphor applications.
Wastewater and Byproduct Management
As an environmental technology leader, TYIC integrates its proprietary wastewater and gas treatment systems into the REE process line. Clients benefit from reduced chemical discharge, recycled process water, and compliance with China and international emission standards.

TYIC’s Competitive Edge

Turnkey EPC Solutions
TYIC delivers the full cycle—from process design and equipment supply to on-site installation and commissioning. This one-stop model eliminates coordination risks and accelerates project timelines.
Customization for Complex Feedstocks
Whether clients process low-grade ores or battery waste, TYIC adapts solvent types, leaching protocols, and equipment configurations to maximize recovery and reduce cost.
Experience with Industry Leaders
TYIC’s rare earth and battery recycling systems are trusted by major players like ECOPRO, GEM, and Ganfeng Lithium. Proven project outcomes affirm TYIC’s ability to meet international standards in purity, safety, and sustainability.
Integrated Environmental Protection
With in-house expertise in waste gas scrubbers, PPH tanks, and water treatment, TYIC ensures all separation plants operate with full environmental compliance—an essential requirement for global clients in energy and chemical industries.

Applications and Market Focus

TYIC’s hydrometallurgical technology supports REE separation for:

Battery Recycling Plants: Recovering REEs from spent lithium-ion batteries, especially from cathode materials and black mass.
Non-Ferrous Metallurgy: Extracting and purifying REEs from associated nickel, cobalt, or manganese ores.
Green Manufacturing: Supplying high-purity REEs for EV motors, wind turbine magnets, and display phosphors.

With the rise in ESG regulations and demand for clean technology inputs, TYIC’s hydrometallurgical systems enable clients to secure critical material supply chains while meeting environmental goals.

Sustainable Innovation Ahead

TYIC is continuously investing in R&D for greener extractants, closed-loop separation systems, and AI-assisted process control. Its mission is to help clients extract more value from less material—efficiently, safely, and sustainably.

Hydrometallurgy, when powered by TYIC’s engineering and environmental strengths, is not only a separation method—it is a strategic asset for rare earth value creation.

TYIC delivers clean, efficient REE separation solutions tailored for tomorrow’s industrial demands.