tube-type mixing extractor

The tubular mixed extraction unit is independently developed by our company and has been first applied and promoted domestically. It has the advantages of enhancing the efficiency of mixed extraction, reducing the gas volatilization in the mixing chamber and the installed power, minimizing the vibration and noise during operation, and lowering the investment and operation costs.It has a service life of over 10 years under harsh conditions and low maintenance costs. 

  • The stage efficiency is more than 10% higher than that of the traditional mixer;
  • The pumping volume and mixing intensity can be flexibly adjusted according to the needs of clarification ability; Nickel Leaching process Design
  • Compared with the conventional extraction mixing tank, the volume of the extractor is reduced to less than 3% of the conventional mixing tank, and the mixing time is shortened from 5 minutes to 6-7 seconds, completing the fine mixing flash extraction;
  • The internal structure of the equipment is exquisite, and the low-speed relative movement of the micro-mixing device makes the oil and water form a very thin layer of liquid film arranged in an orderly interval to achieve complete mixing and flash contact extraction;
  • There is no emulsification during operation, and the consumption of extractant is small.
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    tube-type mixing extractor

    Less Invesment

    Reduce the height and floor space of the workshop. The extractor is small, occupying an area of ​​less than 10, and the height of the transmission device is less than 2m;

    The area is reduced, which can increase the production capacity of extraction equipment per unit area, and correspondingly reduce the project investment;

    There is no conventional large-scale mixing tank, the extractant and metal aqueous solution for single-stage filling are reduced by 20%, the capital occupied by single-stage filling is correspondingly reduced by 20%, and the total investment is significantly reduced.

    Low Operating Cost

    Low installed power and low power cost of extraction operation. The installed capacity and operating power of the extraction system with the same capacity are reduced to less than 50% of the conventional extraction mixing tank;

    Low investment and operation cost of extraction system. It is also suitable for the transformation and application of the old extraction system;

    There are no wear parts in the mixer, and the noise is low. It can run stably for a long time after debugging;

    The equipment is reusable, easy to move, move, transport and install to new projects, and has high residual value of equipment assets;

    Modular design, simple structure, flexibility to adapt to the extraction system capacity.

    Good Environmental Protection Effect

    The mixer is closed. There is no leakage of acid mist and oil mist, and the site environment is good. Prevent oxidation and volatilization of organic phase. There is no burning space and the fire safety is improved;

    Save the investment of oil mist and acid mist absorption system and the cost of waste gas treatment;

    There is no volatilization of oil mist in the mixer, which reduces the consumption of extractant and solvent oil;

    All the materials used are environment-friendly and can be recycled completely, which is environmentally friendly.

    Convenient Operation

    TWhen parking, the oil and water in the mixing chamber will not flow back into the oil tank and water phase tank, resulting in the mutual inclusion and entrainment of oil and water;

    In the process of production and operation, with the size of liquid feeding, the liquid pumping volume and liquid level of extraction system can be automatically and dynamically balanced;

    The shell and transmission parts are all CPVC. According to different media, 2205 or Hastelloy is used for the main shaft, which has excellent corrosion resistance, long service life, light weight of spare parts and easy replacement.

    New-Style Equipment VS Traditional Equipment

    TYIC offers customers better economic returns and helps your project generate more profits.

    New-Style Equipment

    Traditional Equipment

    Advantage 1

    The efficiency is over 10% higher than that of traditional mixers.

    Advantage 2

    Mix for 6-7 seconds, then complete the rapid flash extraction with fine blending.

    Advantage 3

    The process does not cause emulsification and the consumption of the extractant is low.

    Topic 01

    It is 10% less efficient than the new equipment.

    Topic 02

    Mixing for 5 minutes resulted in a significant decrease in efficiency.

    Topic 03

    During operation, emulsification occurs, which leads to increased consumption and higher costs.

    Check out our factory information to learn more about us.

    Contact us as soon as possible to obtain real-time quotations.

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    Application fields

    Metal-Li

    Used for new cathode materials of batteries (such as LiCoO₂, LiFePO₄), ceramics and glass industries.

    Metal-Co

    High-value metals are used in cathode materials (such as lithium cobalt oxide), alloys and catalysts.

    Metal-Ni

    Used for ternary cathode materials (NCM/NCA), stainless steel and electroplating.

    Metal-Mn

    Used for cathode materials (such as lithium manganate), steel industry and chemical industry.

    Metal-Rb

    Typically recovered from lithium ores or brine via solvent extraction or ion exchange.

    Metal-Ce

    Extracted from pollucite ore through acid leaching followed by precipitation or solvent extraction.

    Metal-Mo

    Obtained from molybdenite (MoS₂) via roasting and hydrometallurgical processes.

    Metal-V

    Recovered from vanadium-bearing slag, ores, or spent catalysts using solvent extraction or alkaline leaching.

    Metal-Sc

    Extracted from bauxite residues or uranium tailings via acid leaching and solvent extraction.

    Rigid PVC Sheet

    Excellent thermoformed plastics that can replace some stainless steel and other corrosion-resistant synthetic materials. It is widely used in chemical, petroleum, electroplating, water purification and treatment equipment, environmental protection equipment, mining, medicine, electronics, communications and decoration industries.

    • Cost Performance:Compared with fiberglass, it has better temperature resistance,
      anti-aging property, does not deform, is easy to process, and is more economical and cost-effective.
    • Corrosion Resistance:PVC has good corrosion resistance to corrosive liquids such as sulfuric acid, nitric acid, and strong alkalis. Therefore, it is widely used in chemical plants for storage, reaction, extraction, etc.
    • Long Service Life:The PVC rigid extruded board has the characteristics of long service life and recyclability.

    PVC Welding Rod

    Suitable for the production of corresponding sheet materials and pipe products. Used for welding of various chemical equipment and general anti-corrosion machinery.

    • Specifications: 2.0mm, 2.5mm, 2.8mm, 3.2mm.
    • Varieties: Triangle, double-strand, triple-strand, circular.
    • Length: 1m or customized according to customer requirements.
    • Color: Light gray, white or customized according to customer requirements
    • Packaging: Each bundle is packaged with 5 kilograms.

    The product complies with the HGB2161-62 standard of the People’s Republic of China.

    Application Case 

    FAQ

    A:The tubular mixing extractor operates by driving a stirrer installed inside a shell composed of pipes through a motor. The water phase and organic phase are sucked from the bottom of the equipment into the extractor, where mixing elements divide the fluid into numerous small streams in a turbulent state. This creates intense mixing between the two phases, increasing the contact surface area, promoting molecular diffusion, and accelerating the mass transfer rate of various elements between the phases for efficient extraction reactions. The mixed phase after the extraction flows out from the upper outlet of the equipment.

    A:

    Material

    Corrosion Resistance

    CPVC shell

    Resistant to low-concentration sulfuric acid, hydrochloric acid, liquid alkali, salt solutions, and various extractants (except TBP)

    Hastelloy Spindle

    Selected for applications with fluorine, high-concentration hydrochloric acid, high-concentration sulfuric acid, or high-concentration chloride ions

    2205 Stainless Steel Spindle

    Selected for sulfate solutions under low-acidity conditions

    A:Parameter ranges and influences:

    Flow rate:0.1-1m/s

    Temperature:0-80°C

    Pressure:Atmospheric pressure

    Flow range:20-200m³/h

    A:Not suitable for working solutions prone to crystallization or solid residue generation.

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